Everything you need to know about sublimation (fabric printing)

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You probably already know that there are thousands of ways to create prints on fabrics. Naturally, some of them are good, some bad, but one is really successful and achieves long-lasting results. Printing on textiles, called sublimation , is the modern way to achieve a long-lasting print. This is also evident in the growing market share of sublimation printing. Figures show that by 2016, 384 million m2 of fabric had undergone sublimation. By 2021, this number is expected to reach 892 million m2.

Sublimation or fabric printing started to be used initially for design purposes but after people realized how easy the technology is and what can be achieved with it. It enters textiles for clothing, for sleepwear. Today, just over 70% of sublimated textiles go to apparel, 10% to promotional materials, 8% to sleepwear, and about 6% to technical textiles.

What is sublimation?

The custom dye Sublimation printing is a process in which an inscription or picture is printed with special ink on special sublimation paper and then on fabric. Unlike ordinary printing, where the ink remains on the surface of the fabric, in sublimation, the ink goes inside the fabric and becomes part of it. After the ink from the transfer paper is pressed onto the fabrics and heated by a special machine, it fuses with the fabric. Fabric printing is so durable because the heat from the machine opens up the pores of the fabric and makes the whole process possible. The next step is opening the machine, which immediately cools the fabric and the ink hardens. The result will be that the ink will be encapsulated in the polymer coating and the colors will stay there forever. Textile printing machines are quite expensive because of their technology. Sublimation printing on textiles causes the ink to change from liquid to gas and then back to liquid.

Why choose fabric sublimation?

Whether we want to make promotional materials or a personalized gift, this technology helps us achieve the highest quality. Sublimation stays forever in textiles because it merges with the fabric. In addition, the edges of the printed image do not end abruptly, but elegantly merge with the main color.

What kind of fabric can we sublimation print a logo or inscription on?

As an increasingly common method, sublimation is gaining fans. However, most people think that it can only be used on polyester fabrics that are 100% polyester. Sublimation ink itself is only really absorbed by the polyester in the fabric, but when it is a combination of several different fabrics a more saturated color is produced. Fabric printing can be done on any polyamide fabric, lycra, nylon and even plastic. Very often, people use it to make curtains, pillows, tablecloths, ceramics, metal plates, glasses, skis and snowboards. A general characteristic is that the whiter the color, the more saturated the colors are printed. If the fabric has an admixture of 35% viscose, then the colors look a little pale, you can attribute them to the vintage style. The fabrics that have an impurity and cotton are the ones that absorb the colors to the lowest degree. It’s important to note that with the right design, anything can look good.

Digital printing as an innovation of the ink industry

The ink industry is relevant to anyone who uses printers or produces products that are branded or provided with certain prints. You can guess that this is a very large percentage of products today, whether they are textile or not. Some kind of innovation is constantly being made because businesses need more saturated and more durable printing methods. This is exactly why sublimation printing is so important. Sublimation machines are also experiencing a number of improvements and innovations, such as increasing the speed and quality of printing.

What is the difference with ordinary printing?

It’s just that printing any image is easier as a technology and can be done on a wider range of materials. Its disadvantage is its impermanence when washing, as well as the relief when touched. Naturally, there are end products in certain industries that are not affected by what relief a piece has. If these shortcomings are improved, plain printing has the potential to overtake sublimation.

Today, sublimation is part of several industries – clothing, bedding, accessories and promotional materials. Decorations and interior design would also not be what they are now without sublimation printing. Advertising materials are identified with hats, aprons, flags, company flags, banners, etc. 

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